The SprayTron is the newest generation of spray booths on the market to date. It is high-performing, automated and it is built with the best burner, the best fans and the best material available on the market. It can work as a conventional spray booth using hot air from the burner or with radiant waves using a robot.
Since Symach doesn’t compete in the general spray booth market, the company set out to produce the best paint booth in the world: SprayTron. It is constructed out of the most high-quality components available, the fans are from the German manufacturer Ziehl-Abegg, a worldwide leader for fans, the burner is manufactured by NA Maxon-Honeywell and all electromechanical components are from Siemens.
SprayTron can be used in a conventional way using a direct flame burner producing hot air reaching 60°C or 140°F in five minutes measured on the vehicle body or by using the Symach robot.
The ventilation consists of a backward impeller fan of 34.000 cubic meters per hour or 20,000 CFM for a performance of air speed inside the booth of a maximum of 0,4 meters per second or 1.3 feet per second. This offers fantastic abatement of overspray.
The floor is designed with four different chambers unique to Symach. This guarantees a perfect, consistent and balanced airflow even when the floor filters are in need of replacement due to excess overspray or build-up.
The SprayTron uses PowerLight – an innovative lamp developed by Symach’s research and development department. This product delivers superior lighting performance. PowerLight has a new and exclusive reflector that focuses the light beam with an angle and covers the vehicle from the roof to the vertical bottom side without any dispersion. The new light delivers quality and power superior to other lights on the market, both on the vertical and horizontal sides of the vehicle. PowerLight lights are also critical in the painting area.
The SprayTron recognizes the different operations performed in the booth and automatically changes the program using the maximum speed of ventilation for the spraying phases and the average speed for drying. Both use a conventional burner or robot and the minimum air speed for climatization during the masking and cleaning phases. Using this product, the painter never has to push any buttons.
The SprayTron can be configured with or without two pneumatic side doors. It is available in lengths of 8 meters (26.24 feet) or 9 meters (29.52 feet), and in heights of 2,7 meters (8.85 feet) or 3,2 meters (10.49 feet).
The front doors are constructed of glass, offering good visibility to the painter inside and out and the external cover is in CoverTop, ABS plastic panels, available in eight different colors.
In new FixLine projects, Symach typically installs a SprayTron with the robot to produce 8-10 paint cycles per day.